Rapidox 5100 Purge Gas Analyser

Product Information

The Rapidox 5100 hydrogen(H2) purge gas monitor is a high specification portable battery powered instrument designed for the analysis of hydrogen cooling gas in turbogenerators and alternators.

Read More

Product Information

Modern power stations use hydrogen turbogenerators which produce vast amounts of heat that is controlled using hydrogen as a cooling gas. The hydrogen has a low viscosity to reduce friction on the spinning turbine blades as well as having a cooling capacity many times greater than using air.

It is essential that the hydrogen remains pure and uncontaminated with air at all times, both in operation and during maintenance. Any leakage with air could produce a potentially explosive gas mixture. Therefore regular testing of the cooling gas for hydrogen purity as well as air ingress is required.

During maintenance when the hydrogen needs to be removed for access, an intermediary gas is used to remove the chance of any explosive mixtures being generated. First, the light hydrogen is purged using heavy carbon dioxide (CO2) and secondly the CO2 is purged using fresh air. The re-filling process follows the same sequence in reverse. The Rapidox measures all stages of this purge cycle showing analysis of Air (O2 + N2) + CO2 + H2.

The gases are simultaneously measured using a range of high precision gas sensors; each sensor is specially designed and calibrated to avoid cross interference effects with background process gas, Safety is ensured by the inclusion of flashback arrestors in the gas measuring circuit.

An optional pump enables two modes of operation. For samples that are taken from a gas source at atmospheric pressure or below, the pump is activated to draw a sample through the analyser.

Alternatively, the pump can be deactivated when sampling from a source at a greater atmospheric pressure, allowing the gas to flow naturally through the analyser. Gas flow is regulated manually via a rotary knob on the fascia and displayed electronically on the screen.

Features

  • Bespoke sensor combination
  • 7” full-colour touchscreen
  • Lithium battery provides 8 hours operation
  • Heavy duty IP66 case
  • Password protection
  • Continuous data logging downloaded via USB
  • Multi-language
  • Charges on worldwide mains voltage
  • Integrated thermal printer

Product Specification

Type Measurement
CO2 - Carbon Dioxide0-100% Infra-red sensor, ±1% full scale accuracy. 0.1% resolution
H2 - HydrogenTCD Sensor with background gas correction. ±1% full scale accuracy. 0.1% resolution
O2 - Oxygen0-30% or 0-100% electorchemical sensor ±1% full scale accuracy. 0.1% resolution
Ambient Operating Temperature0°C to 40°C
Warm-up Time3-4 minutes at 20°C
Measurement TimeApproximately 2 minutes
Battery LifeIn excess of 8 hours (up to 500 cycles). 4-6 hour charge
Voltage (Charging)90-260VAC, 50/60Hz
Sample Connections4mm ID/6mm ODRectus style, closed couple fittings
Data OutputExcel compatible data via USB memory stick
Data Storage4GB internal data storage allowing for approximately 1 year of continuous monitoring
Optional Pump0-1 litres per minute
CalibrationZero and span calibration with two user selectable gas compositions
Display7" (180mm) full-colour LCD with touchscreen operation
PrinterThermal printer allows output of results on demand
Analyser Dimensions180mm(H) x 480mm(W) x 360mm(D)
Weight7kg

Related Accessories